Installing it on the 9397 case requires removal of the vc which is no big deal. My plan is to swap in a manual case and eventually get a low range kit for it if possible. I have been following bigmikes build thread and he did a dual transfer case and mentioned that he had the option of using an fj transfer case. Would like to just be able to swap out t case but has to be more to it than that. I bought a 95 xj that originally came with a np231 transfer case but someone had installed a np242 in it. When i move the shift lever to 4 hi it feels like the transfer case shifts but the front axle does not engage. Transfer case adapters new process 205 transfer case. I am assuming hoping that they are essentially the same transfer case, but one has some sort of electrical actuator installed in place of the manual linkage and that all the necessary parts could be purchased from dodge and simply swapped out.
Sep 16, 2016 here are the steps i went through to install the rebuilt 242 transfer case with the swapped input shaft from a 249 transfer case. Jeep xj cherokee transfer case interchangeability jeep xj. Shift linkage repair kit crown automotive sales co. The transfer case accepts power from the transmission output shaft and transfers it to the front and rear axles. I wired the one wire to the transfer case the way it was when it was pulled and hooked the other one to the black female plug on the transmission wiring harness. I have everything installed and it all works perfectly but 4 hi. Felt like somebody had attached a chain to the back hitch.
Wp 2001b wireless access point pdf manual download. Acdelco 15724745 gm original equipment transfer case adapter. Transfer case swap page 1 jeep cherokee xj mechanical. This product is designed and tested to ensure the ultimate in.
Crown automotive 4796956 crown automotive transfer case components compare input gear, transfer case component, 21spline, 4 18 in. There was only one difference between the 241d tcases throughout the dodge lineup, there was an option for a pto on the 241d on the 3500 series i believe, not sure if it was. I am thinking that the fj case has the same bolt pattern and spline as our 3rd gens. A 231 will bolt in once you swap the input shaft from the 249 to the 231. Allstate gear stocks all the magna powertrain transfer case parts required for rebuilding your transfer case. The allwheeldrive model has the transfer case inside the transmission so it takes more atf fluid than the front wheel drive model. Figure 242210 199799 jeep cherokee xj page 2428 parts catalog model 242 transfer case lttm i part 1 qty 1 llnt 1 series 1 engine 1 trans i description case and related parts ero dgo 520988 4856 391 1 j, u 11 ero dgo 521 11083,1998 xj, 1999 xj sealant. There could be a difference in the spline count of the input shafts 21 or 23 depending on the year of the case you get, so make sure you get the right one. What matters is the splines match on the transmission output shaft. Transfer case adapter, dodge 29 spline nv4500 4wd to ford np205208, 356 t6 heat treated aluminum alloy, kit 3 part number. The transfer case weighs close to 90 pounds, so its a good idea to have a buddy help you lift it into place. High angle drivlinecall jesse at 5308772875 my buildup. I just did a electric to manual transfer case swap in my 1996 limited sr5 4runnere locker.
If you need help with flywheels or clutches, transtar industries is here for you. Our transfer case employs tapered roller bearings on all. Of course, i had to rebuild the transfer case to swap the input gear from a 28 spline to a 32 spline to receive the shaft from the 4l80. Manual transfer case the hyundai i20 has actually succeeded since its launch in 2014. Carid offers transfer cases, which help drivers while selecting whether they want 2wd or 4wd at the moment. Transfer case swap i bought a 95 xj that originally came with a np231 transfer case but someone had installed a np242 in it. Model 242 transfer case 199799 jeep cherokee xj parts catalog figure 2421 10 page 2425 transfer case 1 5209 8899 521 1 1083 1 j, u 1 j, u transfer case, np242 ero dgo wo export package abe, wlo police package.
It says to service my transfer case lube gl5 sae 75w90 gear oil, differential lube gl5 sae 90w gear oil, and manual transmission lubricant gl5 75w90. I have a stock 2000 grand cherokee thats my daily driver. Im pretty sure the two cases are interchangeable except you need to swap driveshafts with it as they are different lengths. Swaping in a np233 s10 transfercase journeys off road. We stock a complete line of manual transmission and transfer case parts. Can i swap in a manual case and driveshafts and still make the dash. View and download jaht wp 2001b user manual online. The difference is around degrees, readily measureable before you fiddle with the swap. Jun 26, 2014 the difference is around degrees, readily measureable before you fiddle with the swap. Buy a 2001 chevrolet blazer transfer case control module at discount prices.
The 246 has 4 small speed sensor type plugs, while the 263 only has 2. Also, yj shift linkage may be necessary to get the 231 transfer case to work in the xj cherokee. Jeep grand cherokee questions transfer case swap cargurus. The 241 transfer case was never an option for the 1500 series rams, only the 2500 and 3500 series rams came with 241 tcases. I get out of the truck look underneath and nothing looked wrong or out of place.
Is it possible to swap parts on an np273 to allow it to accept manual shifter linkage. Can u swap a 1989 jeep xj 242j transfer case for a 1989 jeep. If i dont get a new engine before the ax5 gives out, i will need todo a transmission swap first. Bearings, drive chain, roller bearings, shift forks, gasket sets, main shaft gears, sliding output shaft gears. It is a very easy process and im happy to give you a. The axles must move right in order for your wheels to grip the terrain correctly for you to have successful offroad adventures. Jeep finally listened to jeep owners and the aftermarket, and gave the consumer the transfer case they have been building from the 231j for years. The dana 24 was installed in f250 4x4s from 1960 through 1972. Take advantage of optimal sealing solution for your vehicles wheels. Jeep xj cherokee transfer case interchangeability jeep. A 2002 jeep wrangler transfer case uses drive shifts to help move power from the transmission to both the front and rear axles. Low range gears that are inside a transfer case in a good amount, increase the torque for better offroad functions.
Jeep cherokee xj 19872001 np231 or np242 transfer case. Muncie power products 201 east jackson street muncie, indiana 473052834 phone. Transfer case swap questions i am looking into swapping our the sports transfer case for a rubicons transfer case. Chevrolet s10 blazer transfer cases rebuilt chevrolet s10. Let me put a little disclaimer here before i get jumped all over for wanting to swap out my np231 for a np242. I was on my way home and i stopped at a red light light goes green step on the gas and truck doesnt move. The first thing i noticed is that the transfer case shifter did not have all the selections available on the 242. So why not just drop in the full time manual transfer case from the six. I do not get a light on the dash showing me that it is engaged either.
Can you convert your full time 4wd toyotalexus t case to. Compare the shift linkage designs and what you can do here. If this is your first visit, be sure to check out the faq by clicking the link above. Had an 01 with manual transfer case and it worked flawlessly, could engage at any speed or while turning. Transfer case, electric to manual conversion dodge. Im doing a transmission swap with a friend who has an np273 behind a 47re. Use our dealer locator to find an authorized crown dealer near you. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. I know what the differentials are, but are the manual transmission and the transfer case the same thing. In my situation i had a leak that i wanted to take care of fast. We use in excess of 60 3816 stainless steel socket head cap screws in our assembly to guarantee a. This item genuine gm 15724744 transfer case adapter.
Dorman 926890 transfer case adapter for select models. Apr 05, 20 im looking to do a transfer case swap on my 2000 4. Setting the standard for all of your manual transmission and transfer case needs. After the suspension has been lifted and bigger, taller tires have been put it, most experienced offroading enthusiasts turn their attention to. Failed 1997 ford explorer transfer case problems was making noise, find out whats wrong duration. I am told that is the correct part number for the rubicon np 241 4. Jan 12, 2009 can u swap a 1989 jeep xj 242j transfer case for a 1989 jeep xj 231j transfer case answered by a verified jeep mechanic we use cookies to give you the best possible experience on our website. Transfer case components new process 231 transfer case. I am considering doing this and have found others have had issues with the speed o sensor not working, 4x4 light not working not a big deal, shift linkage needing to be modified, tranny mount needing to be modified, and also the yokes need to be changed from 30 to 10 if i want to reuse my. The quantity of sales has actually been raising with on a monthly basis and also the auto has actually gotten a a great deal of honors for its efficiency, looks and also taking care of.
The truck is a 95 s10 ls 5speed, the plan swap a manual tcase as well as a posi lok cable in the process i will be removing the ac as well. Acdelco 15724744 gm original equipment transfer case adapter. Jeep np231 transfer case parts mjw jeep willys parts. Lastly, the early transfer case may also have a different cut on the input splines. So lets go over the reasons why this isnt a viable conversion for your. Slightly stronger than its predecessor with improved gearing and operation. We start by placing the 242 transfer case on a jack to lift it. Proven force an auto parts warehouse and installation repair center will help you with yours10 blazer chevrolet transfer case.
Some of you will recall that my ms beastly project 8. I am looking into swapping our the sports transfer case for a rubicons transfer case. This writeup is not only for the n00bie who has no clue as to what to do or where to begin, but also for the casual mechanic with a short memory. Replace your wornout or faulty component with this quality replacement from wve. But where were we going to find a manual t case that would work in our trucks without going to the ubber expensive atlas, or stak and didnt. I dont like the electric 4hi4lo and want to use a manual case. This allows your jeep to climb steep inclines and power over rough offroad trails. This model is a standalone unit sometimes referred to as a divorcemounted transfer case. The culmination of danas transfer case engineering, the model 300 was the final coup in gear drive. I found a used 20 automatic rubicon transfer case, with 10,000 miles, part number 52123503aa.
Rt24005 slip yoke eliminator kit for np231 transfer case by rt offroad. Taking the electric 4x4 actuator off a gm 99 blazer or most gm trucks transfer case and making it manual for a cheap, reliable, permanent fix. Could get everything from manual transmissioned 4x4 dodge dakota, durango or 15003500 truck with a 5. Np 231 transfer case parts for wrangler tj, yj, cherokee. My truck has the electric actuator on transfer case and is i real pita, have to turn truck off and back on for 4 wheel drive to work at all. This is the process of adjusting the shift linkage after a 249 to 242 transfer case swap. Shifting problems with np243 transfer case with the 411 pcm. The easy, bolt in, s10 to astro transfercase swap gives you locking 4 high and. Jan 18, 2015 242 transfer case swap no more 249 problems. Transfer case was half a quart low when i got it so signs are pointing to it. Iron case, geardriven, pasengerside offset drive for the front axle and centered output for the rear axle.
Offroad racing 4x4 transfer cases filthy motorsports. Has anyone on here swapped a nv241or transfer case from a rubicon to their tj running a np231. Manual transfer case new and used automotive parts and. Here are the steps i went through to install the rebuilt 242 transfer case with the swapped input shaft from a 249 transfer case. Dorman 926891 transfer case adapter for select cadillac. Since 1963, crown automotive has been the leader in oem replacement parts for jeep vehicles. Transfer cases wild horses early ford bronco parts. My xj is my daily driver and i commute into the city. Np 231 transfer case parts for wrangler tj, yj, cherokee xj. S10 blazer chevrolet np231c, np233, np236, bw72 and bw4472 factory rebuilt transfer cases, we ship worldwide.
Transfer case, manual transmision and differentials. Im looking to do a transfer case swap on my 2000 4. Scs quick change drop transfer cases are a compact version of the larger scs drop style transfer case and retain all of the strength needed to handle high horsepower monster trucks, mud trucks, and sled pullers. Has anyone attempted hopefully succeeded in changing their electric shift transfer case to a manual shift transfer case. The part time kit can be installed on either the 9192 case or the 9397 case.
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